sprue-runner-gate

Different types of gate for injection molding

The narrow and shallow portion of the runner as it enters the cavity is called the gate.

Runner and Gating Design Handbook: Tools for Successful Injection MoldingIndustrial Design Books)

Listed here are the different types of gate with their characteristics. Sprue and runner are described here.

Side gate: This is the most commonly used gate type and is commonly used for mold structures with 2 or more cavities. It is placed at the side of the plastic product. The gate has to be cut manually by a cutter.

side-gate

Submarine gate: The positioning of this gate is flexible thoughout the sides of the plastic product. It can be placed on the fixed or movable side of the mold but the design has to be thought about carefully so that the product will not be left inside the fixed cavity. The gate automatically cuts itself as the mold opens.

submarine-gate

Fan gate: It is commonly used for large and flat plate products. It is placed at the side of the product – same as the side gate. The gate has to be cut manually by a cutter.

fan-gate

Film gate: Similar to fan gate except that it is commonly used for thin and flat plate products.

film-gate

Pin gate: This is possible for molding multiple cavities or parts. The gate positioning is relatively flexible at the top side of the product. The runner layout is very flexible as well. The mold base structure is complicated because it uses a 3-plate method.

pin-gate

Runner and Gating Design Handbook: Tools for Successful Injection Molding

Banana gate: This is not a very common gate. It is used when the visible surface of the product requires no trace of the gate. The gate automatically cuts itself as the mold opens.

banana-gate

Direct gate: The sprue serves as the gate. It is placed on the top side of the product. The gate has to be cut manually by a cutter. This gate type can only produce one part per shot. The molding cost is low because the material from the runner was ellimenated. The injection pressure was reduced due to direct cavity filling. The simple mold structure makes the mold cost lower.

direct-gate

46 thoughts on “Different types of gate for injection molding

  1. Gajanan

    Hello sir,
    I want to know about vent design with self explanatory images and photo of molded part with the runner gate & vents before trimming.
    Thanks in advance.

    Reply
    1. Elito

      You can use banana gate if the appearance is critical. That is, if you don not want any markings of gate or ejector pins visible on one side of the product.

      Reply
  2. Batti

    Banana gate is also known as Winkle gate its mainly used in TV moulds and moreover components which needs no gate marks……..

    Reply
    1. Elito Post author

      It could easily be determined in Mold Flow analysis. There are engineering services offering MoldFlow.
      If you have experience with the same material or product you could use the same gating system. Try design by experiment.
      Are you a mold designer or a product designer?

      Reply
  3. Mandar Katti

    I found what I needed..But I would like to have detailing on gates…This is just fundamental….if it is explained by example will hekp better…Thank You.

    Reply
  4. raja.k

    very useful information. thank you sir.
    i need more engineering pleastic material gate size, design and useing method.

    Reply
  5. GOUTAM MOHANTY

    HELLO SIR,
    I AM STUDENT OF CIPET BHUBANESWAR NOW IN 3RD YEAR.
    I AM INTEREST IN MOLD DESIGNING AND I WANT REMAIN IN THE-AT FIELD AND I COMPLETED AUTO-CAD , CATIA ,UNIGRAPHICS AND MOULD FLOW ANALYSIS COURSE.
    WHERE IS THE BETTER OPTION TO APPLY FOR JOB.

    Reply
    1. Elito Post author

      Hello Goutam,

      Where are you based? Catia and UG are used by big companies. Start looking for jobs in big companies. Small niche companies cannot afford Catia or UG but sometime they pay higher wages to highly skilled professionals. You’ll have a faster career growth in smaller companies especially if they are just starting up.

      Good luck!

      Reply
  6. Ye Zaw Aung

    Dear Sir,I want to know “How to calculate and choose gating system for injection mold?”I am very interest in injection mold design.So, help me please.Thank you very much,sir.

    Reply
  7. samochody

    You actually make it seem so easy with your presentation but I in finding this matter to be really one thing which I believe I’d by no means understand. It kind of feels too complicated and very wide for me. I’m taking a look ahead in your subsequent put up, I will try to get the grasp of it!

    Reply
  8. Bukiety Wroc?aw

    hello!,I love your writing so so much! share we keep in touch more about your post on AOL? I require a specialist on this area to resolve my problem. Maybe that is you! Looking ahead to see you.

    Reply
  9. Calvin

    Hello, I moulded a texturing surface part with Banana gating, Cavity surface appear a gas mark on top of the Banana gate. I did try to adjusted the mould temperature, injection speed, pressure & holding pressure , time high and low, but problem still can’t solve.
    Question:
    (1)Is it a normal problem by moulding with tunnel gating?
    (2) How can it be solve this problem?

    Reply
  10. anton

    Hi elito,

    I design mold for nozzle, i have 8 cavity and interconnected each other like train. The material that i use is silicone, can you explain me the best gate for my mold, so there is no flashing in the tip of cavity. The cavity model like inverted mountain.

    Thanks
    -anton

    Reply

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